Vessel/Separator – 96″ x 24′ 200 psi Horizontal – NRG 771

1.0 VESSEL (Reconditioned)
V-100 – 96” Dia x 24’- 0” S/S x 200 PSI MAWP Horizontal Separator
Constructed to ASME Section VIII Div I
CRN Registered in Alberta
“U” Stamped
1/8” Corrosion Allowance
250°F Design Temperature
M.D.M.T. -50F @ 200 Psig
RT-1, PWHT
Inlet Diverter, Vortex Breaker, Oil Box
6” Thick x 9 lb/ft3 Mistex (Standard 24” Round)
Designed 3 Phase, Dressed 3 Phase

VESSEL CONNECTIONS:

N1 Spare 1 – 4” NPS CL150 RFWN
N2 Spare 1 – 4” NPS CL150 RFWN
N3 Spare 1 – 4” NPS CL150 RFWN
N4 Drain 1 – 3” NPS CL150 RFWN
N5 Spare 1 – 3” NPS CL150 RFWN
N6 Spare 1 – 3” NPS CL150 RFWN
N7 Spare 1 – 2” NPS CL150 RFWN
N8 a/b Spare 2 – 2” NPS CL150 RFWN
N9R Inlet 1 – 8” NPS CL150 RFLWN
N10R Gas Outlet 1 – 8” NPS CL150 RFLWN
N11R PSV 1 – 3” NPS CL150 RFWN
N12R Water LC 1 – 3” NPS CL150 RFWN
N13R Oil LC 1 – 3” NPS CL150 RFWN
N14R Oil Outlet 1 – 4” NPS CL150 RFWN
N15R Water Outlet 1 – 4” NPS CL150 RFLWN
N16R LSHH 1 – 3” NPS CL150 RFWN
N17R Oil LG 1 – 2” NPS CL150 RFLWN
N18R Oil LG 1 – 2” NPS CL150 RFLWN
N19R Water LG 1 – 2” NPS CL150 RFLWN
N20R Water LG 1 – 2” NPS CL150 RFLWN
N21R PI 1 – 2” NPS CL150 RFWN
N22R TI 1 – 2” NPS CL150 RFWN
N23R Spare 1 – 2” NPS CL150 RFWN
N24R Spare 1 – 2” NPS CL150 RFWN
N25R Spare 1 – 2” NPS CL150 RFWN
N26R Spare 1 – 4” NPS CL150 RFLWN

M1 Manway 1 – 18” NPS CL150 RF C/w Blind & Davit Arm
M2 Manway 1 – 24” NPS CL150 RF C/w Blind & Davit Arm

2.0 INSTRUMENTATION

LC-100/101 2 – NORRISEAL 1001A LEVEL CONTROLLERS

Model# 1001A
2″ NPT, Sour Service
L.H. or R.H. Mount, Direct
Snap Acting or Throttle
C/w 1-7/8″ x 12″ PVC Displacer

LCV-100/101 2 KIMRAY 325 FMT LIQUID CONTROL VALVES
Model 325 FMT-PB-PO-D
3″ CL150 RF Process Connection
Nace Compliant
Part # EYMS6V

LG-100/101 2 PENBERTHY OR EQUAL LEVEL GAUGES
V.L. 12-5/8”
1TM9-NE Transparent
½” NPT, 900 Psi @ 100°F
Nace Service
C/w Model 330J-NE Gauge Valves, 3/4″ x 1/2″ NPT

BPCV-100 1 KIMRAY 218 FGT PRESSURE CONTROL VALVE
Model 218 FGT-BP-NV-D
2″ CL150 RF Process Connection
Sour Service
Part # ALFDS6V

PSV-100 1 FARRIS PRESSURE RELIEF VALVE
(Recondition/ Model 2600
Recertify) 3″ CL150 Inlet x 4” CL150 Outlet
Sour Service Trim, WCB Body
“K” Orifice, 200 Psig Set Pressure

PI-100 1 WGI OR EQUAL PRESSURE GAUGE
Silicone Filled
4” dia. Face x 1/2” NPT Bottom Mount End Connection
SS Case and Internals
0 to 160, 0 to 200, 0 to 1,000, 0 to 1,500 Psi, Dual Scale

TI/TW-100 1 MASTER-TEMP 300 OR EQUAL TEMPERATURE GAUGE
1/2” NPT Back Connection
3” Dial, 12” Stem
-40 to 160°F Range – Dual Scale
C/w ½” FNPT x ¾” MNPT x 12.25” OAL,10.5″ U, 316 SST Thermowell

3.0 FUEL GAS SYSTEM

PRV-300/301 – (2) CVS OR EQUAL 67CFR INSTRUMENT REGULATORS
1/4” FNPT Connections
Sweet Service Trim
250 Psi MAWP
0 to 35, 0 to 125 Psi Spring Range, Tapped Bonnet

4.0 MANUAL VALVES

5 – 3″ CL150 RF RP, Meridian or Equal Ball Valves, STD Service

1 – 1″ CL2000 NPT RP, Meridian or Equal Ball Valve, STD Service
4 – 3/4″ CL2000 NPT RP, Meridian or Equal Ball Valves, STD Service
1 – 1/2″ CL2000 NPT RP, Meridian or Equal Ball Valve, STD Service
3 – 1/2″ CL2000 NPT RP, Meridian or Equal Ball Valves, STD Service
2 – 1/4″ CL2000 NPT RP, Meridian or Equal Ball Valves, STD Service

1 – 1/2″ CL2160 NPT, Wheatley or Equal Swing Check Valve, STD Service

1 – 1/2″ CL6000 MXF NPT WGI or Equal Needle Valve, SS

5.0 SKID SPECIFICATION

SK-100 – SKID BASE, 7’- 3 ½” W X 34’- 0” L
Main Skid Members – W12 x 26#/ft
Vessel Support Members – W12 x 26#/ft
Intermediate Members – C6 x 8.2#/ft
3/16” Checker Plate Under Piping Only
Two (2) Roll Ends
Includes Modifications to existing Skid.
(Adding W6 x 25#/ft Vessel Supports & Additional Flat bar)

6.0 ELECTRICAL

Electrical equipment is supplied and installed by others.

7.0 PACKAGING SPECIFICATIONS

A. Instrumentation
– All Instrument Air devices vented at device.
– All Other devices to be vented off skid individually.
B. Vessel Inlet
– Vessel Inlet is Field Supplied & Installed
C. Gas Outlet
– Gas outlet from vessel is 8” CL150 welded and flanged and directed to skid edge as 3”.
– C/w 2” BPCV and spool piece for 3” Meter Run.
D. Condensate Outlet
– Condensate outlet from vessel is 4” CL150 welded and flanged and directed to skid edge as 3”.
– C/w 3” LCV.
E. Water Outlet
– Water outlet from vessel is 4” CL150 welded and flanged and directed to skid edge as 3”.
– C/w 3” LCV.
F. Drain
– Drain line is 3” CL150 welded and flanged.
– C/w 3” Ball Valve.
G. Relief Valve
– PSV inlet from vessel is 3” CL150 with 4” CL150 outlet.
H. Bridle
– No Bridles are included
I. Instrument Air / Fuel Gas System
– Instrument air header is 1” NPT provided from off skid @ 150 Psi
J. Shipment
– All flanged and open ends of piping will be covered for shipment.
– Package is readied or dismantled only to the extent required for shipping.
– All piping, instrument tubing and equipment will be adequately supported.
– Piping to skid edge c/w individual connections.
K. Additional Specifications
– Vessel and piping are fully flanged.

8.0 MATERIAL SPECIFICATIONS

a) Pressure Vessels
Heads SA-516-70N
Shell SA-516-70N
Internals SA-36
Saddles / Base Plate SA-36
Pipe SA-106-Gr.B SMLS
Flanges SA-350LF2
Weld Fittings SA-234-WPB

b) Threaded Piping
Pipe SA-106-B
Threaded Fittings SA-105N, CL3000

c) Welded Piping
Pipe SA-106-B, 2” Sch. 80 SMLS, 3” & 4” Sch. 40 SMLS
Flanges SA-105-N
Weld Fittings SA-234-WPB
Threadolets and Couplings SA-105-N
Gaskets 1/8”, 316SS, Graphoil Filled
Bolting SA-193-B7M, SA-194-2HM

d) Instrument Tubing
Tubing 316 SS 3/8” .035 wt and 1/2” 0.049 on Process
Fittings SS, Hy-Lok
Ferrules SS, Hy-Lok

* Piping to be built as ASME B31.3 Category Normal

* Piping AB83 forms included for Owner registration of piping with ABSA. It is the owner’s responsibility to provide an inspector for pressure piping and sign off on AB-83 form. This must be completed by the owner before any piping system is put into service.

9.0 TESTING / PWHT SPECIFICATIONS

a) Hydrotesting
Pressure Vessels Will be Hydrotested to at least 1.3 Times Maximum Allowable
Working Pressure as per ASME Section VIII

Pressure Piping Will be Hydrotested to 1.5 Times Maximum Allowable Working
Pressure as per B31.3
b) Radiography
Vessels RT-1
Piping 10% X-Ray

c) PWHT
Vessels Yes
Piping No

d) Other NDE
Ultrasonic Testing No
Hardness Testing Yes, 10% on Piping in Lieu of PWHT
Magnetic Particle Testing No
Production Impact Testing No

10.0 PAINT AND COATING SPECIFICATIONS

A. External Paint Specifications
Vessel External Surface Preparation SSPC-SP#6
Skid & Piping External Surface Preparation SSPC-SP#3
External Primer One (1) Shop Coat of Cloverdale Primer
External Finish Paint One (1) Shop Coat of Customer Specific

B. Internal Vessel & Piping Coating Specifications
Internal Surface Preparation SSPC-SP#5
Internal Coating Enviroline 2405

C. Insulation and Cladding Specifications
External Insulation None Included